Bulk bag fillers are also commonly known as FIBC fillers, bulk fill stations, and big bag loaders. A decade of continuous improvements incorporated into the original NBE award-winning bulk bag filler design has resulted in NBE currently supplying our customers with the most rugged, user-friendly, feature-rich, bulk bag fillers available for dry material handling.
Like every piece of bulk material handling equipment that bears the NBE name, our bulk bag fillers are the product of forward thinking and designed to deliver real results. When you package your dry materials in bulk bags, the filling equipment used to fill the material needs to be regarded as an integral step in your filling process and not just another independent piece of material handling or packaging equipment. In doing so, you will quickly realize that your entire production facility is at the mercy of the performance and reliability of your bulk bag filler.
A stable, filled bag that is the outcome of safe, accurate, and dust-free filling equipment is always going to be the end result of an NBE material handling design. The NBE Forward Thinking philosophy brings bulk bag filling design up to the process integration level. By looking upstream into your system, we will apply our vast materials and process knowledge to configure all the required bulk bag filler features that will optimize the performance and budget of your dry bulk material handling system. From the simplest bulk bag filler to a completely automated bag filling system, the Real Results obtained every day by NBE customers include: increased equipment throughput and productivity; improved system controls integration; reduced operating costs through savings in direct labor and material loss due to inaccurate filling equipment and excessive dusting.
Features And Options
The wide variety of customers’ bag styles, specific material characteristics, process demands and application constraints has driven NBE to design a comprehensive range of bulk bag filler options. From simple manual fillers to fully automatic systems, NBE’s comprehensive range of options can be combined in various ways to meet the specific filling needs of every customer.
NBE is a market leader in the supply of bulk bag filling systems to various industries because we are acutely aware of the importance of providing our customers the best equipment money can buy. NBE fillers perform their tasks with superior precision and reliability.
Automation And Integration
Consideration of the unit’s function within the larger process is built into everything we make. And we think beyond the simple stuff like ensuring container fit within the discharger or considering discharge height, available floor space and ceiling height. We ask the deeper questions. How will material be introduced to the unit? What material characteristics might alter the method of discharge? What is the best method of transferring the material from the discharger to the process? What is the optimal processing rate, plant sanitary requirements, opportunities for automation and other considerations necessary for successful integration of the sealed container discharging equipment into the process?
Regarding the transfer of your material from the discharger to your process, NBE will select the best method to fit your process needs. For applications where it’s impossible to discharge material directly into your process, NBE first analyzes your material and downstream system. We then select the optimal conveying system to transfer the material from the container to the heart of your process. Screw conveyors, pneumatic conveyors, belt conveyors, bucket elevators, drag conveyors, etc. can all be seamlessly integrated into your process with an NBE Sealed Container Discharger.
Regardless of the type of machine linked to your new NBE unit, our goal is to improve your bottom line through the improved efficiency of your overall process. And, to further ensure that your custom designed NBE discharger will be perfectly tuned to your process, it is extensively factory tested using your product and containers prior to shipment. Of course, your best first step in researching a container discharging system is to put NBE’s skilled application engineers and designers to work on your toughest production challenges. Our staff is uniquely qualified and equipped to build you an ideal system from the ground up. Intelligent. Inventive. And always attentive to your desires and goals; the NBE team stands ready to apply their expertise and experience to deliver Real Results for you and your company.
At NBE we believe intelligent automation makes all production processes safe, user friendly and just plain more efficient. Current advances in PLC control technology makes automating processes more economical than ever before and directly reduces manual labor costs. That’s why, at NBE we offer our products with everything from simple automated tasks to fully automated systems. The real result of intelligent automation from NBE is a drastic reduction in long term operating costs while increasing throughput due to the speed and timeliness of repetitive tasks.
Our lift and seal container dischargers allow for a wealth of automated functions throughout their operational cycles. With the push of a single button, optional PLC controls can automate everything from simple operations (such as taking a container from placement in the equipment to its final discharge position) to automating the entire sequence of operations. Indeed, when integrated with our indexing and staging conveyors, our most complete automated systems can reduce human involvement to literally placing full containers at one end of the discharging system and removing empty ones at the other. All at a rate that optimizes the capacity of the entire process. Now that’s Forward Thinking!
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